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HomeMy WebLinkAboutMF 3201MF 3201 5/05 MF3201 Size: Weight: Gallon Capacity: Features: Construction: Parts List: Metal Form Flat Steel Specifications Finish Specification 26" Dia.x 41" 1901bs. 41 gallons Cast aluminum funnel top w/ security cable, 1/4" x 1 1/2" hot rolled steel lea - TF1510 - 22" cast aluminum lid lea - TF1635 - 41 gallon polyethylene reusable liner lea - TF1998 - security cable assembly Metal Armor Coating Performance Properties Thermoplastic functional polyethylene copolymer -based coating Coverage: 20mils minimum Flexibility: 1/8", no cracks Adhesion: >1000 psi/(5A) Impact Resistance: >384 in/Ibs Gloss: At 60 degrees — 35-60 Delta Shift: 1.77 Hardness: Shore D-48 Taber Abrasion: 90 mg Toss - CS10 wheel 100 mg loss — CS17 wheel Salt Spray Resistance: >4000 hrs Humidity Resistance: No blistering or toss of Gloss after 1000 hrs Smoke Development: 10 Flame spread index 10 Smoke developed index Chip Resistance: 8A STO P.O. Box 1520 Wausau, WI 54402-1520 Ph: 800-446-8020 Fax: 715-355-4627 www.wausautile.com Environmental VOC Content: Specification Sheet Color Selection: Black - Green - Yellow Beige - Brown - Red Burgundy - Blue Custom colors are available upon request ASTM D 533 ASTM D 4541/ASTM D 3359 Scored and unscored/no peeling or removal ASTM D 2794 ASTM D 523 1400 MJUV = 5 yrs (color tested: Red) ASTM 2240 ASTM D 4060 ASTM B 117 ASTM D 2247 ASTM E 84 ASTM D 3170 0, 100% solids Special Approvals FDA approved for direct food contact and has USDA compliance for use within the product zone applications. Health NFPA Classification: Flammability: 1 Health: 0 Reactivity: 0 S?ECIF1CAONS 11/16' GAP AT BOTTOM CONTAINER • ♦ • ■ 4 MOUNTING FOOT --------- 26' 41' — 2318' 11/4' WIDE SLATS (36) TOTAL 15/16' GAP AT TOP CONTAINER LID UNER ANCHOR DETAIL To install Rawl-BoltTM one piece heavy duty anchors, follow simple instructions below: 1. With fixtures in place, drill hole of same nominal diameter as the Rawl-Bolt."M 2. Remove tag from assembled anchor. Insert anchor through hole in fixture. 3. Tap Rawl-BoItTM into hole until washer and bolt head are seated against fixture. 4. Tighten with wrench. r'r cur t, r ' CIF 32Q1 Iasi¢ Coolaioer 1.1 SUMMARY A. Section includes: Furnish Metal -Form benches on drawings or specified herein. 1.2 REFERENCES A. American Society for Testing & Materials 1. ASTM-D533 ASTM-D4541 ASTM-03359 ASTM-D523 ASTM-4060 ASTM-B117 ASTM-E84 ASTM-D3170 ASTM-A569 ASTM G26 ASTM-A569/A569M ASTM-2794 ASTM-D2247 ASTM-B6 1.3 SUBMITTALS A. Submit product data, shop drawings and samples. 1. Product Data: Manufacturer's specifications and technical data edited specifically for proposed product, including the following specific information: a. Detailed specification of construction fabrication. b. Manufacturer's installation instructions c. Product warranty B. Shop Drawings: Indicate pertinent dimensions, general construction, component connections, anchoring methods, hardware and installation procedures. C. Samples as requested by Architect. 1.4 QUALITY ASSURANCE A. Qualifications of Manufacturer: Manufacturer to be prequalified by specifier prior to bidding. Failure to comply will result in disqualification of bid. Manufacturer to have at least three years experience in the manufacture of thermo plastic coated steel site furnishings field proven for at least three years. B. Warranty: 5 Years - Metal Armor Coated Products 1.5 MANUFACTURERS A. Acceptable manufacturer for thermo plastic coated steel site furnishings to be known as: Wausau Tile, Inc. Metal -Form Division PO Box 1520 Wausau, WI 54402-1520 (800) 446-8020 FAX (715) 355-4627 B. Clarification Note: Drawings and installation specifications are based on manufacturers proprietary literature from Wausau Tile, Inc., Metal - Form Division. Other manufacturers shall comply with minimum levels of material and detailing indicated on drawings or specified herein. METAL -FORM DIVISION PO Box 1520,WAUSAU, WI 54402-1520 (800) 446-8020 anminn grilo 1 4 - • _77 r!t- ;;-• A WAUFAU 11IE MS' ?,• Metal -Form General Product Specifications Construction Metal -Armor Coating: A Metal -Form exclusive, Metal -Armor is a functional polyethylene copolymer -based powder coating designed for maximum mechanical performance, impact resistance and UV -stability. An excellent general purpose protective coating. Type: Thermoplastic Performance Properties: American Society for Testing and Materials Specifications Flexibility: 1/8 inch, no cracks ASTM D 533 (conical mandrel) Adhesion: >1,000 psi/(5A) ASTM D 4541/ASTM D 3359 Scored and unscored/No peeling or removal Impact Resistance: >384 in./Ibs. ASTM D 2794 Gloss: At 60 degrees - 35-60 ASTM D 523 Hardness: Shore D - 48 ASTM 2240 Taber Abrasion: 90 mg Toss - CS10 Wheel ASTM D 4060 100 mg loss - CS17 Wheel Chemical and Durability Properties: Solvent and chemical resistance: Generally resistant to most acids, alkalis, oils and solvents. Salt spray Resistance: >4,000 hours ASTM B-117 Humidity Resistance: No blistering or loss of gloss after 1,000 hours ASTM D-2247 Smoke Development: 10 Flamespread Index ASTM E-84 10 Smoke Developed Index Chip Resistance: 8A ASTM D3170 Environmental: VOC Content: Zero, 100% Solids Disposal: Not generally considered to be an environmental pollutant. Safe for disposal in public landfill. Metal -Form General Product Specifications Metal -Armor Coating continued: Environmental - Continued: Heavy Metal Free: All constituents used in product manufacture are free of heavy metals. Special Approvals: FDA -approved for direct food contact and have USDA compliance for use "within the product zone" applications. Health: NFPA Classification: Flammability: 1 Health: 0 Reactivity: 0 Transportation: Not a hazardous material. No DOT shipping information required. Steel: All Metal -Form tables and benches tops utilize 11 gauge perforated steel, the ash urns and waste containers utilize 14 gauge perforated steel with a 1/2" hole size (before coating). The steel used in all Metal -Form products conforms to ASTM A 569/A 569M standards. All steel is pretreated and cleaned before Metal -Armor coating is applied to assure maximum adhesion. Tubing: Metal -Form framework utilizes Allied Tubes, Flo -Coat tubing in a 2 inch diameter, 12 gauge version. The Flo -coat galvanizing process along with our special powder coatings assure you of maximum rust protection and durability. The tubing meets ASTM A-569 for structural tube - The Zinc coating conforms to ASTM B-6 high grade and special grade zinc. Testing: 1. Salt Spray Test: ASTM-B-117 specifications - 5% salt spray fog at 95 degrees Fahrenheit. The first signs of rust accured after 840 hours. Metal -Form General Product Specifications Tubing continued: 2. Weatherometer Testing: Weathering test is evaluated using a xenon light source (ASTM G-26). Random samples are suggested to alternate exposure of ultraviolet light and darkness at controlled temperature and humidity. Samples are examined at regular intervals until 1000 hours of exposure are evaluated. 3. Flexural and Tensile strength testing is performed to assure conformance to all pertinent ASTM standards. All Metal -Form framework goes through an extensive process for protection, appearance and durability, this unique process is listed below. 1. Cold -formed steel tubing includes internal corrosion resistant coating for protection in a variety of environmental conditions. 2. The steel exterior is further protected with a galvanized steel coating of 99.99% pure zinc. 3. A chromate conversion coating on top of the zinc provides further rust protection. 4. A dear organic coating seals in rust protection and also acts as a primer for the final powder coating. 5. The baked on powder coating resists mildew, fungus, staining and adds high gloss color to the product. A special UV inhibitor in the powder coat helps prevent color fading from the sun. Cast Aluminum Components: 1. Cast Aluminum Tops: Cast in 319 aluminum alloy and manufactured from sand casting molds which conform to Federal Specifications A-596d. 2. Cast Aluminum Safety Crowns: Cast in 356 aluminum alloy which conforms to Federal Specifications A-596d. Powder Coating: All powder coated parts utilize TGIC-Polyester powder in the following application process: 1. Pretreatment: Bonderite 1000 2. Electrostatic Spray, Cold 3. Film thickness: 2.0 - 2.4 mils 4. Cure schedule: 12 Minutes at 400 degrees Metal -Form General Product Specifications Powder Coating continued: Coating Properties: Results: American Society for Testing and Materials Specifications Gloss at 60 degrees Visual ASTM D523-89 Pencil Hardness H-2H ASTM D3363-92a Dir/Rev Impact, Gardner 140/140 in/Ibs ASTM D2794-93 Adhesion, Cross Hatch 5B Pass ASTM D3359-97 Flexibility, Mandrel 1/4 in. dia. No fracture ASTM D522-93a Salt Spray 1,000 Hours ASTM B117-97 Fasteners: All bolts, screws and fasteners are stainless steel, vandal resistant and are augmented by a chemical thread lock that cures after engagement. A special assembly wrench is supplied with all orders. Polyethelyne Liners: Heavy duty hard plastic liners are manufactured from recycled plastic. Concrete Products: All Terra -Form products are made of solid, steel reinforced concrete that meet ASTM standards C33, C150 and C31 for Portland Cement, Aggregates and Coloring. Each piece is permanently colored with inorganic pigments and protected with an acrylic sealer. Anchoring: Metal -Form offers a variety of permanent anchoring options for all products which increases resistance to theft or vandalism. Safety: Metal -Form products comply with the United States Government Consumer Product Safety Commission guidelines regarding entrapment or entanglement. Metal -Form tables also comply with the Americans with Disabilities Act guidelines for seating. Research regarding perforated steel hole sizing was conducted with Mr. Dennis R. Blasius, a Senior Investigator with the United States Government Consumer product Safety Commission. Warranty: Wausau Tile's Metal -Form Division (seller) warrants its products in the following manner. Framing: For a period of two (2) years, seller warrants the under support to be free from defects in material and workmanship. Metal -Form General Product Specifications Warranty Continued: Metal -Armor Coated Components: For a period of five (5) years, seller warrants all Metal -Armor coated components to be free from defects in material and workmanship. This will apply to chipping, cracking, peeling and fading. All warranty periods shall begin when the customer has received their product. The warranty does not cover any damage in transit or due to product misuse, intentional acts, vandalism, acts of God or improper installation. No person, except sellers president, may alter this warranty. This warranty is in lieu of all other warranties, express or implied, including, but not limited to, warranties of merchantability or fitness for a particular purpose. Upon proper presentation and verification of a valid claim with applicable warranty period, seller, at its option, shall repair or replace the defective part or parts F.O.B. Wausau, WI, excluding site labor costs. This remedy is the buyers sole and exclusive remedy. In no event, shall seller be liable for any indirect, special, incidental or consequential damages. Terra -Form Concrete Products: For a period of two (2) years, seller warrants all Terra -Form concrete components to be free from defects in material and workmanship.