Loading...
HomeMy WebLinkAboutSpecification FP-5FP-5 SPECIFICATION Specify make: Bergkamp FP5 Flameless Patcher SECTION 1 Capacities: POTHOLE PATCHER: Hopper Size Typical Load Size Hydraulic Oil Tank Cleaning Fluid Tank Tack Oil Tank Air Tank Water Tank 5.1 cy 6 tons 25 gallons 15 gallons 80 gallons 19 gallons 15 gallons Measurements, Base Unit Without Options: Length Overall Width, mounted Overall Width, shipping Height, above truck frame Height, shipping Weight, empty 180 inches 96 inches 87 inches 60 inches 64 inches 7800 pounds Patching Mix Hopper System: Hopper 50° side slopes, 90° end slopes, with 2-inch (5cm) Industrial insulation encased in a double steel jacket, and temperature gauge Feed 6x6 screw conveyor, hydraulically driven, Reversible with control at operator workstation. Extra auger torque for very stiff mixes (like cold mix) Agitator Full hopper length, hydraulically Driven, reversible with control at Operator workstation Chute 90° pivot for distribution of patching mix from Hopper Shoveling Pan Pan below the discharge of auger for easy shoveling of the patching mix Hydraulic Steel Hopper Doors: Power Source Unit's auxiliary hydraulic system Doors Hydraulically operated, double jacketed with 2-in insulation Control valve Manually operated three positions hydraulic control valves DEVIATIONS Hydraulic System: Reservoir OEM's recommended size, but not less than 20 gallons. Tank to be equipped with: - Oil level sight gauge Filter breather cap Shutoff valve on the external suction line from tank. Valve is to be located as close to the tank as possible. If return line is located in any other position other than on top of tank, a second valve is to be installed in the return line near that tank. Fluid filter to be located outside of tank on the external return line, PTO Pump To match cab and chassis, minimum 21 hp with off -on cab control Variable volume piston pump; to be single stage, direct mounted to a heavy-duty clutched drive single speed PTO. OEM's recommended standard. Hoses Minimum 3000 psi Throttle Control Automatic truck engine throttle control to provide correct hydraulic flow on demand Control Valves Multi -spool control valves for hopper auger and agitator tools, with built-in adjustable relief Auxiliary Circuit (hand tools) with quick coupling attachment and controls located at operator workstation Optional Secondary Auger Motor to match Primary motor in hp and torque to produce double the hp and torque in parallel mode, Auger to be powered by 14.9 hp motors producing 15,600 in # of torque. DEVIATIONS Heating System: Working hours power source After hours power source Hopper heater Heater Thermostatic Controller Electrical Protection Troubleshooting Aide Tack Oil Tank electric; minimum 230 volt, 43 amp hydraulically driven AC generator electric; minimum 230 volt, 36 amp; customer supplied Minimum 2 each, 230 volt, Minimum 3.5 kw electric heater Element 230 volt, displays setpoint and Hopper temperature with fail Safe off mode to prevent Overheating of materials hopper heater; 40 amp ground Fault interrupt breaker that trips At 5 milliamperes or less for Worker safety Tack tank and systems controls; 15 amp, ground fault interrupt breaker that trips at 5 milliamperes or less for worker safety onboard voltage and amperage Meters Tack Coat System: to be heated by a thermo- Statically controlled, 230 volt, minimum 800 watt silicone drum heat band. No direct contact with the tack oil. Located at the bottom of the Tank. Air Supply Uses truck compressor (Has no effect on the truck warranty) Air Tank Tack Tank Hose and Spray Wand ASME approved, with bleed valves; minimum 70 psi tractor protection valve. (No air can be taken from the truck system unless the pressure is above 70 psi to provide adequate pressure for the truck braking system).; tank to be mounted on the machine to be insulated with minimum 2 inches R12 insulation; opening in top to be minimum 6x12 inches for ease of filling, visual inspection of contents, and tank level Used to help clean out and tack coat potholes, 12 ft. of hose. Dual feed of air and tack material, plumbed so air cleans out spray nozzle, pushed tacking material from wand and hose into supply tank and stirs supply tank. Tank coat lien has off -on valve. Storage provided. Spoils Bin: Rear Mount 0.64 cy gravity dump Side Mount 0.55 cy gravity dump Pavement Breaker System (Standard): Power Source Unit's auxiliary hydraulic System Hammers 67 lb hydraulically powered with asphalt chisel and 25 ft. of hose with quick couplings Hose Reel Spring loaded Storage Hand rack for hose and separate storage for breaker Conpactor System: Compactor Vibratory type, 5 hp gas engine, 2475 lbs. Force; plate size 10x21 in weight 196 lbs Water Tank 15-gallon gravity feed with Filler cap, tank isolation valve And hose Platform Hydraulic with control valve, Pavement breaker mount Cleaning Fluid System (cleans ToolsLSprays Down Mix Hopper): Tank 15-gallon with vented fill cap And tank isolation valve Pump 12 volt DC Hose and Spray Wand Other 12-ft. of hose with off -on Valve and storage Plumbed into tack coat system for flushing of line and spray wand Safety Lighting and Alarms: Strobe Two (2) 12-volt DC, flashing, amber color Directional Arrow Board Back-up Alarm Working Deck: (integral part of hopper weldment) 12-volt DC with cab controls For off -on and patterns (left Arrow, right arrow, both arrows and flasher bar) Electronic type Emulsion, cleaning fluid, hydraulic fluid, and Water Tanks to be housed on diamond tread platform between hopper and truck chassis. Deck to provide easy and safe access to hopper.